{"id":47816,"date":"2024-05-23T15:15:21","date_gmt":"2024-05-23T14:15:21","guid":{"rendered":"https:\/\/www.innovationnewsnetwork.com\/?p=47816"},"modified":"2024-05-23T15:15:21","modified_gmt":"2024-05-23T14:15:21","slug":"cambridge-researchers-pioneer-cement-recycling-method-for-green-concrete-production","status":"publish","type":"post","link":"https:\/\/www.innovationnewsnetwork.com\/cambridge-researchers-pioneer-cement-recycling-method-for-green-concrete-production\/47816\/","title":{"rendered":"Cambridge researchers pioneer cement recycling method for green concrete production"},"content":{"rendered":"<h2>A team from the University of Cambridge has introduced a groundbreaking method to manufacture green concrete on a large scale, potentially revolutionising efforts to achieve net-zero emissions.<\/h2>\n<p>This novel approach to low-emission concrete leverages electric arc furnaces (EAFs), commonly used for steel recycling, to also recycle cement\u2014the most carbon-intensive component of concrete.<\/p>\n<p>Described by researchers as &#8216;an absolute miracle\u2019, this innovative process substitutes used cement for lime flux, a material traditionally used in steel recycling to eliminate impurities.<\/p>\n<p>Typically, lime flux becomes a waste byproduct known as slag. By replacing it with recycled cement, the end product is a recycled material suitable for new sustainable concrete production.<\/p>\n<h3>Concrete&#8217;s carbon footprint<\/h3>\n<p>Concrete, composed of sand, gravel, water, and cement, derives the majority of its emissions from the cement despite it being a minor component by volume.<\/p>\n<p>Cement production involves clinkering, a process where limestone and other raw materials are heated to approximately 1,450\u00b0C, releasing significant CO\u2082 as limestone transforms into lime.<\/p>\n<p>Concrete ranks as the second most-used material globally, just behind water, and accounts for roughly 7.5% of human-caused CO\u2082 emissions.<\/p>\n<p>The challenge of reducing emissions from concrete while maintaining global supply is a significant obstacle in the quest for decarbonisation.<\/p>\n<p>While alternatives like fly ash can replace about half the cement in concrete, global supplies are insufficient to meet the annual demand of approximately four billion tonnes.<\/p>\n<h3>Innovative green concrete production<\/h3>\n<p>The new cement recycling technique incurs no additional costs for concrete or <a href=\"https:\/\/www.innovationnewsnetwork.com\/the-importance-of-a-responsible-steel-industry\/47637\/\">steel production.<\/a><\/p>\n<p>Moreover, it substantially reduces emissions from both industries by minimising the need for lime flux.<\/p>\n<p>Recent trials conducted by the Materials Processing Institute demonstrated that recycled cement could be efficiently produced in an EAF, marking the first successful large-scale production of this kind.<\/p>\n<p>If powered by <a href=\"https:\/\/www.innovationnewsnetwork.com\/renewable-energy\/\">renewable energy<\/a>, this method could eventually yield zero-emission cement.<\/p>\n<p>Experimentation with various slags and lime mixtures in the Materials Processing Institute&#8217;s EAF confirmed that combining cement clinker with iron oxide produces an effective steelmaking slag, which, when cooled rapidly, results in reactivated cement.<\/p>\n<h3>Future prospects and commercialisation<\/h3>\n<p>The <a href=\"https:\/\/www.nature.com\/articles\/s41586-024-07338-8\" target=\"_blank\" rel=\"noopener\">Cambridge Electric Cement project<\/a> has scaled up rapidly, aiming to produce one billion tonnes annually by 2050, which is about a quarter of current cement production.<\/p>\n<p>The researchers have filed a patent to facilitate the commercialisation of this sustainable cement process, supported by Innovate UK and the Engineering and Physical Sciences Research Council (EPSRC), part of UK Research and Innovation (UKRI).<\/p>\n","protected":false},"excerpt":{"rendered":"<p>University of Cambridge has introduced a groundbreaking method to manufacture green concrete using recycled cement. <\/p>\n","protected":false},"author":15,"featured_media":47819,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[24433],"tags":[24129,24229],"acf":[],"yoast_head":"\n<title>Cambridge researchers pioneer cement recycling method for green concrete production<\/title>\n<meta name=\"description\" content=\"University of Cambridge has introduced a groundbreaking method to manufacture green concrete using recycled cement.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.innovationnewsnetwork.com\/cambridge-researchers-pioneer-cement-recycling-method-for-green-concrete-production\/47816\/\" \/>\n<meta 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