{"id":26597,"date":"2022-10-25T14:36:48","date_gmt":"2022-10-25T13:36:48","guid":{"rendered":"https:\/\/www.innovationnewsnetwork.com\/?p=26597"},"modified":"2022-10-25T14:36:48","modified_gmt":"2022-10-25T13:36:48","slug":"potential-rare-earth-magnet-replacement-discovered","status":"publish","type":"post","link":"https:\/\/www.innovationnewsnetwork.com\/potential-rare-earth-magnet-replacement-discovered\/26597\/","title":{"rendered":"Potential rare earth magnet replacement has been discovered"},"content":{"rendered":"

Researchers from the University of Cambridge have discovered a new way to create a possible replacement for rare earth magnets.<\/span><\/span><\/h2>\n

In collaboration with colleagues from Austria, University of Cambridge researchers have found that tetrataenite, a \u2018cosmic magnet\u2019 that takes millions of years to develop naturally in meteorites, can potentially be used instead of rare earth magnets.\u00a0<\/span>\u00a0<\/span><\/p>\n

Previously, attempts to make tetrataenite in the laboratory have depended on extreme and impractical methods, but this is set to change with the researcher\u2019s use of the common element phosphorus. By using phosphorus, there is a possibility to produce tetrataenite artificially and at scale, without any specialised treatment or expensive techniques.<\/span>\u00a0<\/span><\/p>\n

The article, titled \u2018<\/span>Direct formation of hard-magnetic tetrataenite in bulk alloy castings<\/span><\/a>,\u2019 is published in the journal <\/span>Advanced Science. <\/span><\/i>Cambridge Enterprise, the University\u2019s commercialisation arm, and the Austrian Academy of Sciences have filed a patent application for the technology.<\/span>\u00a0<\/span><\/p>\n

Why must a rare earth magnet replacement be sought? <\/span>\u00a0<\/span><\/h3>\n

To build a zero-carbon economy, a supply of high-performance magnets is necessary. Currently, the best permanent magnets available on the market contain rare earth elements, which despite their name, exist in abundance in the Earth\u2019s crust.\u00a0<\/span>\u00a0<\/span><\/p>\n

However, there is an issue with securing a reliable supply of rare earths, as <\/span>China controls the majority of global production<\/span><\/a>. It was reported that 81% of rare earths worldwide were sourced from China in 2017. There are other countries that mine REEs, such as Australia, but with increasing geopolitical tensions with China, the current rare earth supply could be at risk.<\/span>\u00a0<\/span><\/p>\n

\"\"
\u00a9 iStock\/PeterHermesFurian<\/figcaption><\/figure>\n

Professor Lindsay Greer, from Cambridge\u2019s Department of Materials Science & Metallurgy, stated: \u201cRare earth deposits exist elsewhere, but the mining operations are highly disruptive, as you have to extract a huge amount of material to get a small volume of rare earths.<\/span>\u00a0<\/span><\/p>\n

\u201cBetween the environmental impacts, and the heavy reliance on China, there\u2019s been an urgent search for alternative materials that do not require rare earths.\u201d<\/span>\u00a0<\/span><\/p>\n

What are the current issues with tetrataenite production? <\/span>\u00a0<\/span><\/h3>\n

One of the most promising alternatives for permanent magnets is tetrataenite, an iron-nickel alloy with an ordered atomic structure. The material forms over millions of years as a meteorite slowly cools. This offers the iron and nickel atoms enough time to order themselves into a particular stacking sequence within the crystalline structure, resulting in a material with magnetic properties similar to those of rare earth magnets.<\/span>\u00a0<\/span><\/p>\n

In the 1960s, tetrataenite was artificially formed by blasting iron-nickel alloys with neutrons, allowing the atoms to form the desired ordered stacking. However, this technique is unsuitable for mass production.\u00a0<\/span>\u00a0<\/span><\/p>\n

\u201cSince then, scientists have been fascinated with getting that ordered structure, but it\u2019s always felt like something that was very far away,\u201d said Greer, who also led the research.\u00a0<\/span>\u00a0<\/span><\/p>\n

Over the years, many scientists have attempted to make tetrataenite on an industrial scale, but this has not been possible.<\/span>\u00a0<\/span><\/p>\n

Using phosphorous as a potential alternative for tetrataenite production<\/span>\u00a0<\/span><\/h3>\n

Now, Greer and his colleagues from the Austrian Academy of Sciences, and the Montanuniversit\u00e4t in Leoben, have found a potential alternative that avoids these extreme methods.\u00a0<\/span>\u00a0<\/span><\/p>\n

The team studied the mechanical properties of iron-nickel alloys containing small amounts of phosphorus, which is present in meteorites. Inside these materials were a pattern of phases that indicated the expected tree-like growth structure called dendrites.<\/span>\u00a0<\/span><\/p>\n

\u201cFor most people, it would have ended there: nothing interesting to see in the dendrites, but when I looked closer, I saw an interesting diffraction pattern indicating an ordered atomic structure,\u201d said first author Dr Yurii Ivanov, who completed the work while at Cambridge and is now based at the Italian Institute of Technology in Genoa.<\/span>\u00a0<\/span><\/p>\n

Initially, the diffraction pattern of tetrataenite looks like the structure expected for iron-nickel alloys, namely a disordered crystal not of interest as a high-performance magnet. Ivanov\u2019s closer look identified the tetrataenite.<\/span>\u00a0<\/span><\/p>\n

According to the team, phosphorus allows the iron and nickel atoms to move faster, enabling them to form the necessary ordered stacking without waiting for millions of years. They were able to accelerate tetrataenite formation by between 11 and 15 orders of magnitude by mixing iron, nickel, and phosphorus in the right quantities. This meant the material was able to form over a few seconds in simple casting.<\/span>\u00a0<\/span><\/p>\n

\u201cWhat was so astonishing was that no special treatment was needed. We just melted the alloy, poured it into a mould, and we had tetrataenite,\u201d said Greer. \u201cThe previous view in the field was that you couldn\u2019t get tetrataenite unless you did something extreme, because otherwise, you\u2019d have to wait millions of years for it to form. This result represents a total change in how we think about this material.\u201d<\/span>\u00a0<\/span><\/p>\n

Future work with magnet manufacturers <\/span>\u00a0<\/span><\/h3>\n

Although this method is promising, more work is needed to decide whether it will be suitable for high-performance magnets. The team is hoping to collaborate with major magnet manufacturers to determine this.\u00a0<\/span>\u00a0<\/span><\/p>\n

The results of this study could change the views on the duration of tetrataenite development.<\/span>\u00a0<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"

Researchers from the University of Cambridge have discovered a new way to create a possible replacement for rare earth magnets. <\/p>\n","protected":false},"author":18,"featured_media":26603,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[24204],"tags":[24308],"acf":[],"yoast_head":"\nPotential rare earth magnet replacement has been discovered<\/title>\n<meta name=\"description\" content=\"Researchers from the University of Cambridge have discovered a new way to create a possible replacement for rare earth magnets.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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